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Everything posted by HedgeBird

  1. Looks like you where spot on PeteB! http://www.drahtweberei.de/products/synthetic-wire-cloth/
  2. It seems I was confused about what you where looking for, but I get it now. These guys might be a better option: https://www.replacementglass.co/product/clear-circle-tempered-glass Their website has pre-determined sizes, but I had them cut 6" circles for me. Looks like I paid $220.85 with shipping for five 6" diameter 1/8" thick clear tempered glass. Sounds like Dehner's suggestion is quite a bit cheaper though if you can go that route!
  3. I purchased a red-line sight glass tube from these guys to replace a cracked sight glass we had. http://www.shopoilsupplies.com/gauges-s/7.htm Fittings, tubes, valves and event the cutter to cut your sight glass the length:
  4. something is screwy with the link: https://www.facebook.com/greenengineering/
  5. Having a bypass like that is really clever! I might see if we can set that up next time we go to fill a barrel.
  6. Yes, the ZL-120L. We got a green one, but not sure it matters much unless you have a filling station in your distillery!
  7. I think you shared your video with me in the past. What type of grind are you using on your grain?
  8. Just wanted to let everyone know that we got this nozzle and its been working pretty well for us. The first one we received would not automatically shut off when the receiving container was full; emailed the manufacturer and they shipped us a new one, and its been working good. Nice and affordable upgrade for a small distillery like mine!
  9. Can anyone point me to a place (preferably online) that would sell large sheets of this type (or something similar) of plastic mesh screen material? I have searched the internet and just cant seem to find anyone selling this. I am hoping that is because I dont know the right word/product to search for. My though is getting something like this hopper: http://www.hippohopper.com/self-dumping-hoppers/specialty-hoppers/dewatering-self-dumping-hopper/#/ and then lining the inside with an finer mesh material. Pump out of the still into hopper, allow to drain/stain over night... We are currently mashing rye flour and fermenting/distilling on the grain...
  10. Lots of companies selling used barrel racks. We stack three high (so six total barrels on a rack set) and can still push them around with a pallet jack. Fill then in place on the rack, pump empty while they are still on the rack. Disadvantage is you cant really harvest the bottom ones until you get the top ones off. We also use a chain hoist to lift barrels, but can only do that on the bottom or middle rack as the third barrel up is too high to get under the hoist.
  11. We are also on city water. Fresh water coming in goes through a pair of carbon filters, one on the main water line coming to the production area, and then a second one on the line that feeds only the condenser. When we change out filter cartridges a new goes on the condenser line, and the old condenser only filter gets moved to the main line, and the old main line one gets tossed. Having two in line like this allows us to push the limits of the filters max useful life, but still be confident that our condenser/mash water is getting fully filtered. The now filtered and warm/hot spent condenser water goes into an elevated and insulated holding tank where it can also off gas if needed. When we mash we gravity fill from this holding tank through an ultraviolet light into the mash tun. The ultraviolet light is there just to try and help kill anything off that may have started growing while this warm water sits around for potentially a few days. Nice thing about this setup is we are recovering/reusing a good chunk of our spent condenser water, and or mash water is also pre-heated.
  12. I know its not what your asking for, but just wanted to make sure you have already considered, and ruled out placing a new label over the old label as an option.
  13. Pretty amazing that a distillery would leave that much alcohol behind in the barrel! Did you try just running it through a coffee filter?
  14. https://www.google.com/search?sourceid=chrome-psyapi2&ion=1&espv=2&ie=UTF-8&q=site%3Ahomedistiller.org%2Fforum%2F gin recipe&oq=site%3Ahomedistiller.org%2Fforum%2F gin recipe&aqs=chrome..69i57j69i58.6415j0j4
  15. My advice would be to not give or donate a product/service that you do not currently offer to regular paying customers, or provide regularly. But then I am turning into a grumpy old man worn out by the daily request for donations for every imaginable organization under the sun!
  16. I know this software has been discussed in other threads, but I though it might be good to not completely hijack another thread with HoochWare info. I finally got around to writing the testimonial I have been meaning to send to Shawn over at HoochWare. Figured I should probably also share it here. I used to dread filling our monthly federal reports. It would take hours to compile and prepare the data we had already spent hours recording. Even once they where finally submitted, that nagging worry that perhaps I did not file everything correctly, or I forgot to record some transaction, was a constant concern. Since migrating over to HoochWare I now spend drastically less time recording, preparing and submitting reports, and even more importantly, I now spend no time worrying that I might fail some audit in the future. Saving time might be worth money, but peace of mind is priceless and thankfully HoochWare is more than affordable even for a small distillery like mine! For the testimonial I really wanted to focus on why switching over to this software has been such a good move for me, and not specifically on features. If your still doing reporting by hand or spread sheet, or like me, have that nagging concern that your not doing it right, I would highly suggest you consider HoochWare or even one of the competing products. I am not sure what the pricing is currently on other products, but you can view the HoochWare pricing right on their site: https://www.hoochware.com/pricing While I pretty much signed up just for the reporting aspects, one of the other features we are taking advantage of is the inventory tracking. The "REORDER ITEMS" report on the inventory page is awesome. With once glance I can make sure we have enough of everything we need for an upcoming bottling. And when we record that bottling in the system for our reports the inventory we used gets automatically subtracted. Lots of other features I could go on about, but these two (reporting and inventory) alone make it more than worthwhile for me. Images: About a years worth of 2016 federal paperwork I wont be messing with this year! Screen shot of the Reorder Items report.
  17. These guys do our logo shirts on blanks from Next Level: http://www.steadfastprintco.com/ These guys did the crest shirt (including the design) on blanks from Bella Canvas: http://www.foxduckprint.com/ Both the Next Level and Bella Canvas blanks are a nice fitting, comfortable medium weight shirt. If you dont have a design ready to go I would highly suggest hitting up Ryan at FoxDuck. They all but gave me the design work for free as I was getting my shirts printed with them, and Ryan does really nice work. If you have a design ready to roll you should also be able to find a local screen printing shop. I know I always appreciate when people support their local small business!
  18. I think this was only done because the old NJ craft distillers license specifically barred them from selling or operating a restaurant on premise. Additionally I think they could only sell for on-site consumption if they provided a tour as well. Seems like they could have just modified the existing license to remove these restrictions.
  19. http://www.ebay.com/sch/i.html?_odkw=ZL-120L+nozzle&_osacat=0&_from=R40&_trksid=m570.l1313&_nkw=ZL-120L+nozzle&_sacat=0 The product description, in regards to material, on these is a bit confusing so I emailed to ask if all wetter surfaces are stainless. They emailed back quickly with the following info: " The fluid will come in contact with just stainless steel and the viton seal that connects the nozzle together. Hope this helps. " I just purchased one and can share more info on how well it works once it arrives.
  20. Super cool! I really like the "Oregon Grain Growers" name as well. Whats its going to take for you to give me that "bottled liquors" sign? Ill throw out $100 cash and a case of Pennsylvania's finest straight rye whiskey as my initial offer
  21. Are you actually able to calibrate and correct a hydrometer yourself, or are you just creating a correction table that you reference? I am sitting here trying to imagine how I would go about changing the weight of a hydrometer in order to correct it and the only thing I can think of is sanding down the glass to make it lighter.
  22. Not what your asking for, but if your just looking for some numbers to plug into a budget this may help. I am paying about $225 a month to UGI Natural Gas to run our 150 gallon still 5x a week and our mash tun 4x a week, the neighboring breweries 300 gallon kettle about 1x per week and the heater in the tasting room when its gets below freezing out. We are using our recovered hot condenser water for mashing. It looks like my UGI rate is $4.32160 / MCF. Thats our 150 gallon setup pretty much maxed out (at least with a single shift) so if I was budgeting for a 300 gallon setup maxed out I would just plug in $450 per month. Just getting actual numbers from operating distilleries is probably easier (and more accurate) than trying to do a theoretical cost calculation that needs to take into account way too many variables.
  23. I dont have any insight on the question you asked, but was just curious about this statement. If I am reading this right your saying that you do a first distillation stripping run, then do a second distillation with cuts, and then a third distillation without cuts. If your not doing any cuts on the run, is the point of the third distillation just to get up to the 95% requirement?
  24. "Dear Alcohol Industry Partner" "Your brand has individually been selected" So individually selected we can't bother to address our email to you specifically.
  25. Welcome to the forum Justin! It sounds like you might be located somewhere close to me. If your ever in the area feel free to stop by or give me a call if you ever just want to talk shop! My fiance and I are also working on a new off-site location concept (hope to open Sept 2017) that will serve and sell only PA spirits, wine and beer. Would love to know what winery you family runs and perhaps we can rope you in once we are up and running and you have product available!