I'm a little late to the responses here, but I have had this same cap thing happen many times, and just now jumped to the forum to see what others had done. When it falls to the bottom, it ferments out great, when it's on top, it can take much longer than your production schedule allows to ferment and often takes re circulation/agitation. A good way to test this is to test the SG/Brix the day before, then pump it into a stripping still and agitate without heat on and turn off, then check the next day to see if it's fermenting or if your SG/Brix has changed. Currently looking at agitators to be used in the fermenters.