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Falling Rock

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Posts posted by Falling Rock

  1. This can't be a new problem, extending Bonded Area to warehouse/rick house.

    How do the Big Boys Bond those big barn rick houses in KY?

    In fact we're allowed to have locked high volume tanks outside with only a fence around them.

    I'd stack my conex's outside with a fence around them and add it to Bonded area.

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  2. The variables are infinite.

    Build with the number of plates it takes to get to your highest abv desired. Then you can run less reflux, or more heat, (purposely inefficient) to get back down to the lowest abv you might desire.

    We bought from Paul, above. Five plates on an 8" diameter column. That's just what I decided was my sweet spot.

    With more or less reflux/heat we can get 70% to 90% abv. Not very important for collecting hearts in whiskey. But with fewer plates you will have trouble controlling abv in heads and tails for separation.

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  3. I have the dreaded foam over. As for it not being a problem, I'd say you have a janitor on staff.

    In 170 gallon ferment I loose 20 gallons. I've had 3" of foam on 200sg ft. It's a problem for me. Ran out the damn overhead door.

    I have come to believe that it is the rye's nutrient value that causes the explosive foam.

    Now what if you mashed the rye separately at higher temps?

    What if you added it as doses through the fermentation?

    I want to increase the % of rye but fear the foam.

  4. Well, the amendment just got denied. 90 days

    Basically they want the Operations reports filed from the date of  DSP Approval until the date we sent Letter of Commencing Operations.

    There is a few posts about others being told that the Letter of Commence means nothing. The Letter of Commencing Operations means...?

    So, I'll submit those months with all Zeros and file again. Interesting

     

     

  5. We regularly have people asking about Tied House Violations, but...

     

    November 15, 2018
    For Immediate Release
    TTB Seal Office of Congressional and Public Affairs
    202-453-2180

     

    TTB Press Release

     

    TTB Accepts $325,000 Offer in Compromise for Tied House Violations

    FY—19—04

    Washington, D.C. — TTB has accepted a $325,000 offer in compromise from Elgin Beverage Co., a wholesaler in Bartlett, Illinois, for alleged violations of the tied house provisions of the Federal Alcohol Administration Act (FAA).  This case developed out of the joint operation that TTB conducted with the Illinois Liquor Control Commission in September 2017.

    Specifically, TTB alleges that Elgin aided and abetted another industry member in the use of a third party to pay retailers to carry and promote their products to the exclusion of competing products, which gave Elgin an unfair advantage over law-abiding competitors and ultimately limited consumer choice.

    TTB remains committed to putting an end to anti-competitive practices that hurt law-abiding businesses and prevent consumers from enjoying a wide selection of products.

    Please visit www.ttb.gov for additional information on prohibited trade practices or to see this and other offers in compromise that have been accepted.

       
         
     
  6. I ended up not buying from them.

    Their "New Customer" process was more than daunting. I was in a hurry and after being passed through three or four departments over two weeks, to start an account, I gave up! I wasn't asking for credit, didn't haggle on price. I did however ask for availability and agreement on shipping dates that they were unable to quote.

    So, while I was accepting of their price, I'd have to say their customer service just turned me off.

  7. Could be several answers.

    Maybe that some of the botanical are in the pot.

    Some people stop distillation and add/change the botanicals in the gin basket during a run.

    Some do a combo of boiler maceration (juniper_, vapor infusion (cardamom, citrus) in the gin basket and still compound some of the smaller ingredients into the finished liquor.

    It would be interesting to know how many people actually start with a base fermentation in the boiler vs low wines.

  8. A pallet of glass bottles will be 700 to 1,000lbs. A pallet of bagged grain will be 1,000 - 1,200 lbs. A pallet of sugar or super sack of grain will be 2,000+.

    We use a full size Kubota tractor, with forklift attachment and break it down going into the door.

    • Thumbs up 1
  9. There are different levels of expense and goals.

    Trying to get rich and have a national brand will take millions and lots of employees.

    Trying to make a living and have a good time will take several hundreds of thousands and the effort of 1-2 people.

    If you have equipment that takes more than 8 hours to run, you'll likely need employees. So large equipment can be as bad as too small.

    We planned for a start of 1.5 people, 8 hour a day operations. That meant we could run an electric still of 600L with same day fill and overnight cooling. We could mash in less than six hours, again with fill, ambient cooling and cleaning.

    So, with light industrial electric (220v 400amp), 1000 sq ft, 600L still and six 600L ferment tanks gave us the ability to produce 100-125 750ml bottles per run/day if eight hours a day.

    Now lets say your a big overnight success and need more production. With employees, more fermenters and forced cooling this same setup could be run three shifts a day tripling production without tripling fixed capital costs. You'd need more ferment tanks.

    I believe the planning has more to do with your goals than anything else.

    • Thumbs up 1
  10. You can get die cut labels on rolls any size and 5 kinds of substrate from 1" x 1" to 4" x 8".

    Color fastness (fading) seems very good, abrasion is good, convenience is best!

    The poly based labels are very nice. These companies will send you samples. Durafast, Laser Inkjet Labels

     

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