I have done small and large systems similar to this scenario.
When you are crashing, you'll have a lot of hot water depending on the output water off the heat exchanger, cooling still not as warm but easier to figure.
I am offering outdoor hybrid water/glycol coolers to crash which matches up really well to a reclaim clean water like you describe. I am getting reading to ship one of these to San Francisco for a smaller distillery and a large 60 ton unit for a distillery in Charleston who uses a separate chiller and stainless tank to chill city water for their still and saves all their warm water similar to what you describe.
I can send you information on the Virga cooler if you want.
I left a message on the other posting- did you see it? I just talked to the consultant who happened to call me- he lives close to you! His name is Colin Coan, phone 413-212-4022. He's a great guy and will help you out finish your set-up. I have supplied both distillery and brewery projects the cooling equipment to him in the past.
I have a consultant who works up both breweries and distilleries that lives across the Hudson in downstate, NY.
Let me know your phone # if interested, and I'll give you his.
Good Luck!
Mike (Ex-Corningite -Steuben Co.)
678-773-2794
Too much gap between inner and outer.
I have a few suppliers I recommend- They're here in the group.
I use them matched to one of my Virga Hybrid Glycol Coolers- saves on overall HP and doubles in the winter replacing the need for chiller HP in the winter.
Depends on where you are, a one or two fan unit will do it.
If you need a Mash cooler, I can send you literature on the Virga System.
Just finished up a large distillery in SC and installing smaller ones in SF and NC using the Virga Mash Coolers for mash and additional cooling in winter along with chiller for stills/fermenters Energy saving
Fine tuning literature on my Virga Mash Cooling System- now I have to wait for photos of a large installation in SC.
Looking at some other wrinkles on heat recovery, too.
Found a bunch of 230 v chillers one of my vendors got in before WuHan.
I guess there is a rush on whiskey like toilet paper?? Everyone is hibernating! I do have some 115V chillers I might be able fill need for these "babies", but still are pricey at around $4,000.
Scott,
I supply consulting and energy efficient cooling systems for distilleries nationwide so if your clients need some consulting on the cooling/heating side equipment.
Give me a shout if you need anything on that end for your clients needing budgets on that end of the operations.
Mike Gronski, MG Thermal Consulting
678-773-2794
I have supplied cooling to TN distillers and have some systems that are compact and easily installed.
If you get in a bind on that end, I do have some small reconditioned systems available.
Mike
678-773-2794
Hey, good to see you! I have been quoting some cooling systems in the NW US, W CAN and I'll look you up! We may gave some mutual clients.
Picture here is one of the high performance hybrid coolers I use on mash cooling and stills as well.
Just down the road NE of Atlanta.
I have cooling equipment spattered around TN and if you ever have cooling issues as you "grow", give me a call.
Good luck!
Mike 678-773-2794